Friday, 20 January 2017

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )









Honda cbr 125 clutch parts for sale 




Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )




Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

Undo all Clutch engine side cover bolts 

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

you can now clearly see the clutch 

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

Undo all 4 clutch spring bolts do each 3 or turns at a time 
to try to keep springs level and not stress any one 

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

you need to take out centre bearing to 
access the special castle nut 

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )


Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )




Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

The clutch will pull free now make sure you keep all washers etc 
in order for refitting 


Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

Oil pump is easy just 3 bolts but watch out for little dowels 

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )



Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

i first i take of the gear selector drum stop and spring 

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

then the drum 

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

make sure you npt spring location on all these parts 

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

watch out for the drive pins on these as they are easy to lose 

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

here i am removing another castle nut and drive gear 
watch out for spacers and washers and the woodruff key .

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )

Honda CBR 125 R Clutch side cover removal , clutch side engine strip down ( oil pump gear selector shaft )





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